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A Son's Star Panel |
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Designed, Built and Written by Chris
Batchelor |
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"BUILD IT
FAST AND BUILD IT CHEAP" |
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That was my goal. Less than a week and under $100. Came close. |
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Step one was discovering The Fiber Optic Store online. I ordered the
Combo Pack 400 (100 ft. each of .25, .5,
.75 & 1mm filaments) and the hard part was done. Then I warmed up
the power tools and built a 6.5 x 4 ft. panel. |
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The panel
is bordered with 1x4" boards with a decorative edge routed on both the
frame and side panels. Another frame of 1x2" boards is behind that,
with one brace across the center of the panel. The panel itself
is made of a very lightweight material for bulletin boards. This
helped keep the overall weight of the project around 40 lbs. To
work on the panel, I added temporary "feet" to keep the frame
off the floor, and a couple of legs at the top to steady it with rope
at the ceiling. This let me add the stars and paint the panel in a
comfortable working position. |
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NOTE: Some
photos are 'thumbnails' Click on them for a larger image. |
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really wanted to see the stars "working" so that I could place the stars
without the
end-results being a mystery. So I clamped a scrap piece of the panel
material to the center brace
behind the panel and positioned a lamp below it. Then, as I threaded each
star through the panel, I also threaded the filaments through the
scrap material aimed at the light. |
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Then I could stand back and look at the front of the panel and see
where the next star would look best.
You can see that I
snagged the Elmer's glue from my kid's school supplies and found this
worked well for securing the filaments on the back of the panel. |
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I
was able to use a fine needle for the .25mm filaments, and progressively
larger safety pins to
make the holes for the .5 and .75mm filaments.
I finally had to drill to
get holes large enough
for the 1mm filaments. The needles penetrated the bulletin board material
quite easily with
even less back damage than drilling.
Having all of the filaments in the
scrap piece made
gathering them up in a bundle at the end very easy.
Following the
Fiber Optic Store recommendations, I left each filament at least an inch
long on the front of the panel, then painted the panel and filaments
black.
After two
coats of paint and letting the panel dry overnight, I used finger nail
clippers to cut the
filaments to about 1/4" inch. |
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I would have
loved to use one of the
Fiber Optic Stores illuminators (and maybe I'll
snag one in the future), but remember my budget. A friend had bought one
of those
mini pre-lit fiber optic Christmas trees for about $20, and let me buy the
illuminator
and color wheel from it. Since this panel is the prototype and is going
in my son's
room, the unrealistic colors were actually ideal. |
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My son fell asleep on the
couch while my wife and I mounted the panel over his bed. Half asleep, he
reluctantly
let me guide him to bed. He looked up, paused and said "Whoaaaa!", then
climbed in bed and fell back
to sleep under the twinkling stars. |
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FINAL THOUGHTS
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This picture is a 1.6 second exposure, so the room appears brightly lit.
Some light from the illuminator lights the
ceiling around the panel, so you can see why I'd eventually like to get a
boxed illuminator. Note the extension
cord--I'll run power to it through the attic later. Despite the quick
construction and low budget, the results are
more stunning than I ever imagined it could be. No small thanks to The
Fiber Optic Store for great ideas, tips
and products. "I'll be back!" as soon as I can convince sweetie we need a
panel in our room.
Chris
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"Whoaaaa!" ... Excellent Job Chris !
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Do you have a fiber optic project
or model that you built? Would you like to show it off and share it
with the world? If so, let us know! You could earn some free
fiber optic filament!
Click
here for details |
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